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China Standard 36mm Sintered Planetary Gearbox with Brushed DC Motor gearbox adjustment

Product Description

We are a factory specialized in metal parts hardware & metal gear motor.
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 36mm Speed reducer / Gearmotor / planetary gearbox with brushed / brushless motors
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1…  optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .
  7. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  8. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  9. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  10. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  11. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  12. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  13. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Custom metal parts

 

Workshop

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China Standard 36mm Sintered Planetary Gearbox with Brushed DC Motor   gearbox adjustment	China Standard 36mm Sintered Planetary Gearbox with Brushed DC Motor   gearbox adjustment
editor by CX 2024-05-14

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Having accrued valuable encounter in cooperating with international clients, We are seeking forward to building productive enterprise interactions with new customers around the entire world in the long term. Superior thermo remedy equipment, such as network warmth therapy oven, multi-use thermo remedy oven, and so forth. Design: 32ZYT34
We can layout it in accordance to your EPTT demands.
Gear box Data:

Amount of levels Phases reduction Phases reduction Stages reduction
Reduction ratio 212, 307, 409 765, 818, 1105, 1228 3061, 4592, 6632, 9948
Max. Operating torque 1.5kgf.cm 5kgf.cm 10kgf.cm
Max. Equipment breaking torque four.5kgf.cm 15kgf.cm 30kgf.cm
Max. Gearing effectiveness sixty five% 59% forty eight%

EPTT information:

Variety Rated
Votage
V
No load Load Torque Stall torque
Recent Pace Current Speed Torque Output
EPTT
Torque Present
mA rpm mA Rpm gf.cm W gf.cm MA
32ZYT34-123400 12 le40 3400 le180 2500 forty 1. one hundred sixty 720
32ZYT34-124500 12 le60 4500 le350 3300 sixty 2. 210 1400
32ZYT34-126000 twelve le70 6000 le720 4500 80 3.6 300 2800
32ZYT34-243000 24 le70 3000 le80 2200 forty .9 a hundred and forty 320
32ZYT34-244500 24 le25 4500 le180 3300 sixty two. 210 730
32ZYT34-246700 24 le45 6700 le360 4500 eighty three.6 300 1400

two.Manufacturing Circulation

In current ten several years, EPTTry has been dedicated to the manufacture of the motor products and the major items can be categorised into the pursuing collection, namely DC motor, DC EPTT motor, AC motor, AC EPTT motor, Stepper motor, Stepper EPTT motor, Servo motor and EPTT actuator collection.

Our motor items are extensively applied in the fields of aerospace sector, automotive market, finXiHu (West Lake) Dis.Hu (West Lake) Dis.al equipment, EPTT EPTT, EPTT EPTT and robotics, health care gear, office tools, EPTT EPTTry and EPTT business, giving clients reliable tailored solutions for driving and managing.

4.Our Companies
one). EPTT Provider:

Fast Reply All enquiry or electronic mail be replied in twelve hours, no hold off for your organization.
Expert Staff Questions about merchandise will be replied skillfully, just, greatest advice to you.
Limited EPTT time Sample or modest orEPTTsent in 7-fifteen days, bulk or EPT orEPTTabout thirty days.
Payment Option T/T, Western EPT,, L/C, and so forth, easy for your business.
Ahead of cargo EPTTke pictures, send to buyers for confirmation. Only verified, can be transported out.
Language Selection Apart from EPTT, you can use your possess language by e mail, then we can translate it.

2). Customization Support:
EPTT specification(no-load velocity , voltage, torque , diameter, noise, lifestyle, tests) and shaft size can be tailor-produced according to customer’s needs.

five.Bundle amp EPTT

6.Make contact with Information
Rachel Ye
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HangEPTT EPTTry E ampM Tech. Co., Ltd.

  in Homs Syrian Arab Republic  sales   price   shop   near me   near me shop   factory   supplier High Quality Brushed Reduced Micro DC Spur Gear Motor manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Homs Syrian Arab Republic  sales   price   shop   near me   near me shop   factory   supplier High Quality Brushed Reduced Micro DC Spur Gear Motor manufacturer   best   Cost   Custom   Cheap   wholesaler