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China long service life 2835mm gear reducer motor gearbox coreless motor dc motor with brush planetary gearbox design

Guarantee: Other
Design Quantity: JS2835
Usage: BOAT, Auto, Electric Bicycle, Fan, Residence Appliance, tattoo equipment and a lot of merchandise
Variety: Micro Motor
Torque: custom-made
Building: Long lasting Magnet
Commutation: Brushless
Shield Feature: Explosion-proof
Pace(RPM): 4200
Constant Current(A): 6V
Efficiency: IE 4
parameter: tailored
other specification: customized
dimension: cucstomized
Product Title: coreless motor
Keywords: equipment motor
Motor type: dc motor
sort: brush motor
Certification: ce
Packaging Particulars: as customer’s prerequisite
Port: HangZhou

Observe: all of our motors are obtainable for custom made-produced specification We make for your necessity on any parameter, so make sure you deliver us your drawing/image/specificaton etc. Free samples are accessible for application. 1.Positive aspects of coreless motor
The hollow cup motor is a dc long lasting magnet and servo micromotor. The main variation in between the hollow cup motor and normal motor is the adoption of an iron core
rotor/stator, also identified as the hollow cup rotor/stator.
The hollow cup motor has the adhering to advantages:
• large strength conversion effectiveness (a evaluate of its energy-saving traits) : its performance is above 70%, and some products can reach previously mentioned ninety% (normal main motors are in between 15-fifty%)
• quick activation and braking, and incredibly quickly response: mechanical time continuous is less than 28 milliseconds, and some goods can achieve significantly less than ten milliseconds.
The velocity adjustment of the pace adjustment is delicate in the recommended managing region.
• dependable operation steadiness: with strong adaptive ability, its velocity fluctuation can be controlled in 2%
• Resilient Making use of Wind Turbine Tiny Gearbox Velocity Reducer Transmission Gearbox Rapidly less electromagnetic interference: top quality brush, commutator framework, modest commutator spark, can keep away from additional anti-interference gadgets
• substantial vitality density: when compared with the identical energy core motor, its weight and volume are decreased by 1/3 to 1/2The corresponding parameters, such as rotational velocity – voltage,
rotational velocity – torque, torque – present, and so forth. all existing standard lines.
2.Characteristics of hollow cup motor:
• no iron core, exclusive precision line design and style, small breath
• performance exceptional earth magnets, energy density
• torque, CZPT Team Sugar Mill machines GX collection planetary transmission pace gearbox effectiveness • no torque ripple
• exceptional volume power ratio and gentle weight
• modest vibration to accomplish acceleration overall performance
• sleek procedure and quick reaction
Low sounds,
• no alveolar impact
• minimal starting torque and extensive pace adjustment selection
* great heat dissipation, minimal warmth and reduced temperature increase
FAQQ1: Are you trading organization or manufacturer ?A: We are the company with 5 years’ activities. Q2: What is your main goods ?A: Coreless motor,gear motor, brushless motor, brushed motor. Q3: What is the principal utilization of your goods ?A: Our items are broadly used in aviation,resources,medical,robotics, DC Planetary Geared Motor tuber motor higher torque ZGX60RMM 12V 24V for elevator automation,Stability doorways,DMS,and tattoo equipment,eyebrow tattoo equipment/pen,facial massager,grownup item and other fields. This autumn: Do you accept OEM/ODM ?A: We could accept ODM. Our R&D staff have 6 seasoned engineers. Explain to us your wants, we can make it.Q5: What I need to supply if I want to make a tailored purchase ?A: Make sure you kindly explain to us the voltages,velocity,torque and all round dimension. Q6: What if I really don’t know the previously mentioned info ?A: You should explain to us the use of the product you want, we will give you specialist suggestions. Q7: How about the sample buy ?A: Samples are available. The extra fees because of to the model sort. Q8: What’s the payment phrase ?A: Payment by T/T or L/C. Sample buy need to be one hundred% pay as you go. For bulk order, fifty% deposit, the balance paid ahead of transport.Q9: Which shipping way is available ?A: Sample or modest get by DHL,UPS,FedEx. Bulk buy by Air or by Sea. Q10: How extended is the supply time ?A: Sample purchase normally takes 7-fifteen workdays. Bulk order will take 25-30 workdays.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China long service life 2835mm gear reducer motor gearbox coreless motor dc motor with brush     planetary gearbox designChina long service life 2835mm gear reducer motor gearbox coreless motor dc motor with brush     planetary gearbox design
editor by czh 2023-02-15

China 501 ratio 112mm 3N.m gear stepper nema23 reducer planetary gearbox reduction box motor with high quality

Applicable Industries: Producing Plant, Printing Shops, 1335 Tattoo Coreless Planetary GearDecelerationGearbox Micro Mini Electronic Brush DC Motor For Robot equipment industry
Excess weight (KG): 3 KG
Gearing Arrangement: Planetary
Output Torque: 6N.m
Input Speed: 3000rpm
Output Velocity: 30~600rpm
Item Key phrases: nema 23 equipment reducer, planetary gearbox, 20 Inch Industrial Business Planetary Dustless Sidewalk Wet CZPT Cement Concrete Surface Ground Grinder Device equipment reduction box motor
Product: 57HS11242A4-XG50
ratio: 50:one
motor holding torque: 3N.m
reducer rated load: twenty five N.m
reducer max load: 40N.m
motor rotor inertia: 800g.cm2
motor size: 112mm
reducer length: 70mm
lead wire: four
Packaging Particulars: 6pcs in 1 carton16 carton in 1 pallet

5% price cut on all productsIf you comply with our shop(Sumtor (HangZhou) Electrical CO., Ltd ), 27 HP Large Pace sturdy harmonic push gearbox helical equipment Transmission planetary gearbox for electric powered motor auto we wil give you a 95% price cut(all merchandise) as our part of the cut price.Click the photograph over to attain the store 50:1 ratio 112mm 3N.m equipment stepper nema23 reducer planetary gearbox reduction box motor

57HS11242A4D8 nema 23 stepper motor
112mm motor human body size
8mm shaft diameter
3N.m holding torque
1. 57XG50 nema 23 planetary gearbox2. fifty:1 ratio3. 8mm enter shaft diameter, 14mm output shaft diameter Application Regions Creation approach winding line stator waveform examine wiring R go over assembly F cover assembly driver a screw magnetizing characteristic check out axis height examine visual inspection connect a label packaging Our certification Package and Shipping and delivery

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China 501 ratio 112mm 3N.m gear stepper nema23 reducer planetary gearbox reduction box motor     with high quality China 501 ratio 112mm 3N.m gear stepper nema23 reducer planetary gearbox reduction box motor     with high quality
editor by czh 2023-02-09

China Automatic Small High Torque Planetary Gearboxes, Reduction Gears for Stepper Motor Planetary Speed Reducer Gear Box with Great quality

Solution Description

We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a electrical power transmission device to create large torque by minimizing the push velocity or enhance the push velocity the other way. Planetary gearbox consisting 3 elements: sun equipment, world gear and ring gear . A Sunlight equipment is a gearwheel in a planetary equipment system, that rotates close to its personal axis and has other gears (world gears) that rotate close to it. Significantly like the Sunshine and planets in our photo voltaic technique. The quantity of planetary gears in a gearbox varies based mostly on the equipment ratio. Most planetary gearboxes have from 2 to 5 earth gears.
When seeking at planetary gears, the energy of the gearbox is usually determined by the size of the sunshine equipment. Larger sunlight gears will permit for greater torque values. The world provider,Its objective is to hold up to gears of the same dimension, which mesh with the sunlight gear.

Planetary Gearbox rewards:

  1. Offers large torque at gradual speeds .
  2. The shafts are produced up of hardened and tempered alloy metal .
  3. Sun gears ,planet gears and ring gears are manufactured of powder metallurgy and sintering metal
  4. Minimal sound ranges.
  5. Excellent good quality taper roller bearings for enter and output shafts .
  6. Substantial efficiency .

We create precision metallic gearboxes by means of powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metallic is mixed with binder content to produce a”feedstock” that is then shaped and solidified using injection molding.The potential to merge many operations into 1 process ensures MIM is successful in conserving lead moments as effectively as costs, delivering considerable rewards to makers. The metal injection molding method may possibly be a inexperienced technological innovation due to the important reduction in wastage compared to “classic” producing techniques.

MIM can make parts exactly where it is challenging, or even unattainable, to successfully manufacture an item through other signifies of fabrication. Enhanced expenses for classic producing methods inherent to part complexity, these kinds of as interior/external threads, miniaturization, or identity marking, typically do not enhance the value in a MIM procedure owing to the versatility of injection molding.
The window of economic benefit in steel injection molded components lies in complexity and quantity for modest-dimensions elements. MIM supplies are equivalent to metallic formed by competing methods, and closing products are used in a broad selection of industrial, industrial, health-related, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are widespread and machining is essential for closer tolerances .
MIM technological innovation has found improved programs in the industrial globe – from residence appliances to watches, cars to aerospace, and health care to orthodontics.

The benefits of metal injection molding for metallic fabrications :

  • Greatest diploma of design flexibility for sophisticated shapes and geometries
  • Gives practical financial solutions to increasingly stringent content and item design requirements
  • Useful integration of a variety of attributes, these kinds of as lateral drillings, inside and exterior threads and gear enamel.
  • Parts can be heat and area handled, plated, welded and soldered
  • Really large quantity generation series operate on completely-automated injection molding equipment making use of multi-cavity tools
  •   Superb batch to batch repeatability with extraordinary method capabilities

 

Steel injection moulding method personalized metal parts 

MIM prcess in each actions :
1. Steel powers selection
two. Binders
3. Mixing
4. Molding
five. De-binding
six. Sintering
seven. submit sintering procedure this sort of as polishing 
8. Mechanical qualities MIM components

Customized steel parts specification
 

Product type Planetary gear box , pace reducer for motors
Material steel 
Procedure Powder metallurgy 
Remedy plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing structure DWG ,IGS , STP
Shipping time  twenty times for mass creation

Custom steel components

Workshop

US $3
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Vertical Type
Step: Four-Step

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type Planetary gear box , speed reducer for motors
Material steel 
Process Powder metallurgy 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production
US $3
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Vertical Type
Step: Four-Step

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type Planetary gear box , speed reducer for motors
Material steel 
Process Powder metallurgy 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

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editor by czh 2022-12-23

China best Top quality high precision planetary gear reducer electrical dc motor gear reductor planetary gearbox with Best Sales

Warranty: 1 Year
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other
Weight (KG): 4 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 10~2200Nm
Input Speed: 3000~6000rpm
Output Speed: 3~2000rpm
Efficiency: 95%
Ratio: 3 ~ 100
Color: Black or Blue
Output Type: shaft or hollow
Packing: Carton or wooden case
Heat treatment: Yes
Lubricant: Synthetic
Customization: Support
Certification: ISO,CE
Packaging Details: Carton or Wooden case
Port: ZheJiang Port

Products Description ABR Right Angle Planetary GearboxDescription of ABR High Precision Planetary Gearboxes TRANS ABR gearboxes are a kind of precision planetary reducer produced witha 90 degree angle to offer a solution to solve the space problem. The inner construction is designed with spiral bevel gears whichfeature better meshing performance, smooth transmission, and low noise. TRANS offers a broad range of planetary gearboxes forcustomers’ selection including inline gearboxes, right angle gearboxes, hollow shaft gearboxes, etc. TRANS is focused onresearching and developing new products using high-quality ABRts, which ensures our gearboxes are produced with high performanceand efficient, low noise, so that can help customers reduce the running cost and improve productivity. Usually, TRANS ABRplanetary gearbox offers high efficiency of up to 97%, which is much higher than our competitor’s 80% efficiency. The ABR Seriesis a right angle planetary gearbox that is ideal for motion control applications wherein the power flow needs to be redirected.The input flange design is suitable for most of the stepper motors, servo motors, AC or DC motors. With the same cost of thegearbox, ours can offer higher torque and efficiency. Free maintenance thanks to good synthetic grease which is anotheroutstanding feature of our ABR speed reducer.Overview of ABR Technical Parameters 1)Gearbox outline dimension: 42,60,90, 115, 142, 180, 220 2)Reduction ratio: 3, 4, 5, 6, 7,8, 9, 10, 14, 20 ( Single Stage ) 15, 20, 25, 30, 35, 40, 50, 70, 80, 100, 120, 140, 160, 180, 200 ( Two Stage ) 3) Lubrication:Lifetime lubrication with the use of fully synthetic grease 4) Rated Input speed: 3000— 8000rpm 5) Service Life: >20, 000 hours6)Backlash: for P1 precision 1-Stage:≤ 5 arc min, 2-Stage: ≤ 8 arcmin for P2 precision 1-Stage:≤ 8 arc min, 2-Stage: ≤ 10 arcmin7)Operating temperature: -15°C to +90°C 8)Protection Class: IP65 9)Noise Value: ≤65~75 DBA Product Show Company Profile Payment&Shipping 1.Are you factory?Yes, we are facotry, and we produce planetary gearboxes, harmonic gearboxes, spiral bevel gearboxes, screw jack, hollow rotary table, right anfle gearbox, gear motor, cam indexer, rack & pinion, stepper motor, stepper driver, servo motor, servo driver, etc.2.How do you ship the goods?Normally, our gearboxes are shipped by UPS, FedEx, DHL, TNT, or shipped by sea or by air if customers required. Sometimes, we delivery the goods to the appointed forwarder of customers.3.Do you offer a sample?Yes, but you have to pay for it. The MOQ is 1 piece.4.Can we be your agent or distributor?Yes, we will offer you all-round service and technical support, as well as good price.5.Do you offer OEM service?Yes, we can. We can put your logo on our gearboxes to expand your brand influence.6.Why Choose Us ?Fast DeliveryNormally, we have goods in stock for standard input sizes of gearboxes. We can deliver the gearbox for you within 7 days after we get your payment.High-quality GuaranteeOur precision gearboxes meet high standards and the quality can meet the requirement of European customers. We have won the regular repeated orders from them.Widest RangeWe provide the widest range of model sizes for your choice. Most of our series gearboxes can be alternatives to other brands of gearboxes. International brands like Apex, Shimpo, Neaugart, Alpha, Liming, Sesame, harmonic drive, Hiwin, Nabtesco, etc.Timely Techinical SupportWe always take the interest of our customers in the first place. Our sales team always can respond to the inquiries of ourcustomers within 24 hours even during the holiday. Our timely all-round service has won the deep trust of our customers. Back Home

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China best Top quality high precision planetary gear reducer electrical dc motor gear reductor planetary gearbox     with Best Sales China best Top quality high precision planetary gear reducer electrical dc motor gear reductor planetary gearbox     with Best Sales

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The business is a specialized factory that produces miniature equipment reduction motors on a fastened-stage foundation. It has a generation history of far more than 10 years. The company has a comprehensive set of enterprise administration and technical administration methods, and its merchandise are made in rigid accordance with GB / T19001-2000 specifications.

The “Weiqiang” gear reducer made by our firm sells nicely in provinces, municipalities and autonomous regions of the place. It is extensively employed in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, meals, light-weight market, grain, oil, feed and other industries, and is deeply dependable by clients.
Welcome new and outdated customers to pay a visit to and information.

Packaging & Shipping:
one, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.

 

The use of authentic equipment manufacturer’s (OEM) component figures or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our company and the detailed substitute parts contained herein are not sponsored, accredited, or created by the OEM.

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The reducer is primarily composed of transmission components (equipment or worm), shaft, bearing, circumstance and its components.

The cabinet is an important component of the reducer. It is the base of the transmission components and must have enough strength and rigidity.

The box is usually created of gray cast iron, and a forged steel box can also be utilised for weighty-responsibility or shock-damped gear units. In buy to simplify the process and minimize the value of the reducer created by the one unit, a metal plate welded box can be utilised.

 

The use of unique products manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the listed substitute parts contained herein are not sponsored, authorized, or created by the OEM.

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DC 12V 27RPM 98KG.cm 1.8A 45mm Diameter Planetary High Torque DC Gear Box Motor Velocity Reducer

1)Item Description:
    
1°size:Diameter 45mm 
    2°lifespan:1000 hours 
    3°gear content: plastic or brass
    4°IP charge:IP54
two)Motor Specification:

Basic details
Item name PG45775246000-188K
Motor variety carbon-brush commutator
Gear kind Straight gearwheel,earth development
Housing substance Steel
Geartrain materials Steel and Powdered Steel,POM optional
Bearing at output shaft Ball bearing
Lubricant Grease for substantial-minimal temperature, -62°…+204°
Backlash at no-load <1°,Min 0.3°
OEM & ODM Services Available 
Certification CE,ROHS,ISO/TS16949

 

An exact model of gearbox and motor combination
Solution seires PG45775 series
An exact Design NO. PG45775 24 6000-188K
Motor Voltage(VDC) 24
Motor no load pace(rpm) 6000
Gearbox reduction ratio 188K
Gearmotor no load existing(A) <0.650
Gearmotor no load speed(rpm) 32±10%
Gearmotor rated load torque(kgf.cm) 98
Gearmotor rated recent(A) <3.500
Gearmotor rated load pace(rpm) 27±10%
Sounds (DB) <55DB 
Life span a thousand+ hrs (varies by software)
Rotation CW/CCW reversible

3)Drawing of Motor:   

 

four)Drawing of shaft impression:


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The use of authentic equipment manufacturer’s (OEM) portion numbers or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the outlined alternative components contained herein are not sponsored, accepted, or produced by the OEM.

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